Stocking, Weighing & Counting

F3200 Series

In-line Box Filling & Storage

3000 Series – F3200 + F3210 In-Line box filling and storage systems.

These box filling systems can be configured to fill a wide range of application needs. Parts can be filled using a cycle count, robot signal, weigh-scale signal or weigh-scale hopper counter. Customised versions can be tailored to suit specific application needs. (Also available – versions with index conveyor, and storage conveyor in parallel).

HOW IT WORKS

  • Empty boxes are loaded onto the conveyor and automatically indexed to the fill position.
  • The box is filled by a feeding conveyor, using either a machine cycle count or weigh-scale signal.
  • When the box is full, the control system signals the feed conveyor to momentarily stop.
  • Weigh-scale systems slow down the feed conveyor to dribble the finished product into the container for an accurate part count.
  • The indexing conveyor moves the filled box to the storage conveyor.
  • The next empty box moves to the fill position.
  • The controller restarts the feed conveyor.
"TH Plastics developed a bespoke solution for Kautex Unipart, primarily comprising Moretto equipment: blenders, dryers, hopper loaders, suction unit with sound enclosure, dust filters, material feed pipes and metal separators."

Engineering Manager

Kautex Unipart

"They helped us with everything; the design of the solution, what we might need, sourcing the kit, installation, integration and on-going support 24/7, 365 days a year. They guided us through the whole process which was great."

Manager

Xtex

"As a result of our initial dealings with TH Plastics, we had high expectations of the company, but I have to say that even these were surpassed. The quality of the workmanship was outstanding and the speed and safety with which the work was undertaken made the installation a joy to witness. And, when the installation was complete and the system was switched on, it worked perfectly immediately".

Advanced Manufacturing Manager

Kautex Unipart

"TH Plastics were excellent at every stage, from initial site visits and concepts to equipment supply and testing as well as the complete installation on site. I received a personal service from the outset. TH Plastics did a very good job; they did what they said they would and they did it extremely well."

Engineering Manager

BPI Rhymney

"I was particularly impressed at how proactive the team at TH Plastics were when we asked them to provide a reference site. They responded immediately and arranged for us to visit Maxell Moulding Services in Telford, where TH Plastics had delivered a factory move installation. The Manager at Maxell was extremely positive about TH Plastics and we were impressed with the standard of workmanship on site."

Productions Director

Fern Plastic Products

"The new materials handling and drying system TH Plastics designed has exceeded my expectations. It's significantly more efficient than we had at the site, so far yielding a 40% reduction in energy consumption and I expect that figure to increase in future."

Head of Production

Maxell Moulding Services

"TH Plastics has designed and developed a unique solution for our specific needs that has reduced labour costs, reduced energy costs, increased efficiency and uptime, and at the same time improved product quality. They have a unique way of working in the industry, providing a unique facility for prototyping and developing new concepts and solutions that no one else offers. Their team is the only company that I know that offers such a uniformed process from beginning to end. All the team are technical engineers with a commitment to solving customer issues and getting the best results."

Senior Production Engineer

Denso

“To move to the next level it was important to improve our efficiencies and TH Plastics provided us with that solution. They kept in constant contact and kept us up-to-date with the project. We have seen dramatic energy savings, even though we are running more machinery."

Owner

Wheatley Plastics

"It was a pleasure to work with TH Plastics on this project and they provided all their expertise and knowledge to regular meetings and workshops in order to design the most effective system for our program."

Operations

IPL Rotherham

Labone Polypipe Tensar Aptar group Wham Nissan B&W NBM Xandor Accuma Emtelle PF Concept SONE IAC Fischbach Naylor harwin Rocketmedical MBA Polymers epsotech OIP Groupe paccor Petford Group RGE Simon Schoeller Allibert Spectra Packaging strata Primex Plastics Limited Reckitt Essentra