Post Industrial

Optima

Altero OPTIMA:

For the recycling of optimal-condition or post-industrial plastic. With a more compact design, the Altero OPTIMA pelletising line produces a top-quality pellet that is fully reusable in injection, blowing or extrusion process.

 

Optimised for processing:

  • PE film (HDPE, LDPE, LLDPE) or (BOPP, CPP, etc)
  • Regrinded material
  • Pre-shredded rigid material
  • Material without ink
  • Dry material
  • Without contamination

 

Typical applications:

  • Waste from the manufacture of bags, agricultural film, packaging, woven plastic bags, stretch wrap, etc
  • Edge trimming
  • Ground plastic waste from injection, blowing and extrusion machines
  • Locks or lumps from start up

 

OMTIMA LW: ideal for low-weight post-industrial material

  • High-performance compactor
  • Loading belt with metal detection
  • Roller feeder for film reels

 

OPTIMA HW: ideal for high-weight post-industrial material

  • Direct feeding of the extruder by hopper
  • Hopper and transport screw for feeding the main hopper

 

KEY POINTS:

  • High-performance compactor: It conditions the material so that the extruder can work at full performance and energy consumption is reduced. This is obtained by cutting, mixing, heating, and drying the material. Removing the residual moisture is equal to a first stage.
  • Double high-power degassing stage: Thanks to the screw optimum design when pre-heating the material in the compactor and to a powerful vacuum degassing, maximum efficiency can be obtained to eliminate gasses and volatiles.
  • Top brand components
  • Barrel cooling using thermal oil
  • Infra-red barrel heating
  • Automatic backflushing filter
  • Customisable interface
  • Maximum filtering power (up to 18% contaminants)
  • Greater convenience and safety
"TH Plastics developed a bespoke solution for Kautex Unipart, primarily comprising Moretto equipment: blenders, dryers, hopper loaders, suction unit with sound enclosure, dust filters, material feed pipes and metal separators."

Engineering Manager

Kautex Unipart

"They helped us with everything; the design of the solution, what we might need, sourcing the kit, installation, integration and on-going support 24/7, 365 days a year. They guided us through the whole process which was great."

Manager

Xtex

"As a result of our initial dealings with TH Plastics, we had high expectations of the company, but I have to say that even these were surpassed. The quality of the workmanship was outstanding and the speed and safety with which the work was undertaken made the installation a joy to witness. And, when the installation was complete and the system was switched on, it worked perfectly immediately".

Advanced Manufacturing Manager

Kautex Unipart

"TH Plastics were excellent at every stage, from initial site visits and concepts to equipment supply and testing as well as the complete installation on site. I received a personal service from the outset. TH Plastics did a very good job; they did what they said they would and they did it extremely well."

Engineering Manager

BPI Rhymney

"I was particularly impressed at how proactive the team at TH Plastics were when we asked them to provide a reference site. They responded immediately and arranged for us to visit Maxell Moulding Services in Telford, where TH Plastics had delivered a factory move installation. The Manager at Maxell was extremely positive about TH Plastics and we were impressed with the standard of workmanship on site."

Productions Director

Fern Plastic Products

"The new materials handling and drying system TH Plastics designed has exceeded my expectations. It's significantly more efficient than we had at the site, so far yielding a 40% reduction in energy consumption and I expect that figure to increase in future."

Head of Production

Maxell Moulding Services

"TH Plastics has designed and developed a unique solution for our specific needs that has reduced labour costs, reduced energy costs, increased efficiency and uptime, and at the same time improved product quality. They have a unique way of working in the industry, providing a unique facility for prototyping and developing new concepts and solutions that no one else offers. Their team is the only company that I know that offers such a uniformed process from beginning to end. All the team are technical engineers with a commitment to solving customer issues and getting the best results."

Senior Production Engineer

Denso

“To move to the next level it was important to improve our efficiencies and TH Plastics provided us with that solution. They kept in constant contact and kept us up-to-date with the project. We have seen dramatic energy savings, even though we are running more machinery."

Owner

Wheatley Plastics

"It was a pleasure to work with TH Plastics on this project and they provided all their expertise and knowledge to regular meetings and workshops in order to design the most effective system for our program."

Operations

IPL Rotherham

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