Parts & Sprue Separation

S44 & S45

Perforated Drum Separator

4000 Series – S44 & S45

The perforated drum separator is designed for separating round parts: ie caps, closures, balls etc. Holes in the drum section are sized to fit specific applications. Drums are removable from the base frame, allowing one base frame to serve multiple drums.

BENEFITS:

  • Eliminates manual sorting
  • Increased productivity
  • Reduced labour / costs

 

How it works:
As parts pass through the drum, the small parts slip through the specifically sized round openings – everything else passes through the drum and exits at the end.

 

Speed:
The rate at which the drum rotates has an effect on the success rate of separation. The drum separators have a variable speed drive to enhance product flow and optimise separation.

 

Angle:
Most separation devices utilise gravity as part of their means of parts separation. To help benefit from the use of gravity, the rotary drum separators have an adjustment that can alter the angle of decline further ensuring maximum separation

"TH Plastics developed a bespoke solution for Kautex Unipart, primarily comprising Moretto equipment: blenders, dryers, hopper loaders, suction unit with sound enclosure, dust filters, material feed pipes and metal separators."

Engineering Manager

Kautex Unipart

"They helped us with everything; the design of the solution, what we might need, sourcing the kit, installation, integration and on-going support 24/7, 365 days a year. They guided us through the whole process which was great."

Manager

Xtex

"As a result of our initial dealings with TH Plastics, we had high expectations of the company, but I have to say that even these were surpassed. The quality of the workmanship was outstanding and the speed and safety with which the work was undertaken made the installation a joy to witness. And, when the installation was complete and the system was switched on, it worked perfectly immediately".

Advanced Manufacturing Manager

Kautex Unipart

"TH Plastics were excellent at every stage, from initial site visits and concepts to equipment supply and testing as well as the complete installation on site. I received a personal service from the outset. TH Plastics did a very good job; they did what they said they would and they did it extremely well."

Engineering Manager

BPI Rhymney

"I was particularly impressed at how proactive the team at TH Plastics were when we asked them to provide a reference site. They responded immediately and arranged for us to visit Maxell Moulding Services in Telford, where TH Plastics had delivered a factory move installation. The Manager at Maxell was extremely positive about TH Plastics and we were impressed with the standard of workmanship on site."

Productions Director

Fern Plastic Products

"The new materials handling and drying system TH Plastics designed has exceeded my expectations. It's significantly more efficient than we had at the site, so far yielding a 40% reduction in energy consumption and I expect that figure to increase in future."

Head of Production

Maxell Moulding Services

"TH Plastics has designed and developed a unique solution for our specific needs that has reduced labour costs, reduced energy costs, increased efficiency and uptime, and at the same time improved product quality. They have a unique way of working in the industry, providing a unique facility for prototyping and developing new concepts and solutions that no one else offers. Their team is the only company that I know that offers such a uniformed process from beginning to end. All the team are technical engineers with a commitment to solving customer issues and getting the best results."

Senior Production Engineer

Denso

“To move to the next level it was important to improve our efficiencies and TH Plastics provided us with that solution. They kept in constant contact and kept us up-to-date with the project. We have seen dramatic energy savings, even though we are running more machinery."

Owner

Wheatley Plastics

"It was a pleasure to work with TH Plastics on this project and they provided all their expertise and knowledge to regular meetings and workshops in order to design the most effective system for our program."

Operations

IPL Rotherham

Labone Polypipe Tensar Aptar group Wham Nissan B&W NBM Xandor Accuma Emtelle PF Concept SONE IAC Fischbach Naylor harwin Rocketmedical MBA Polymers epsotech OIP Groupe paccor Petford Group RGE Simon Schoeller Allibert Spectra Packaging strata Primex Plastics Limited Reckitt Essentra